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Rebuilt Machine 2015.
Excellent Condition Like New.
Mechanically and Electrically Rebuilt with Siemens PLC

Machine Id: 998 Serial No:
Model: 102 Asking Price: onrequest
Make: Gleason Country: United States
Year: Weight: 0.0
Dimensions: Location: Mumbai India...Under Power
Power:
Category: Gear Related Machines
Type of Machine: Spiral Bevel Hypoid Gear Generator With Siemens PLC
Specification

Our PLC version has got the following advantages :

 

1.Easy access for an operator on screen all data and cycle running status.

2. Easy to edit cutter life, number of teeth on touch screen.

3. Easy to access real time no. of teeth cut on the screen.

4. Easy to access on screen number of cycles finished for remaining cutter life.

5. Any alarm (like Hydraulic motor tripped, Coolant motor tripped, cutter motor tripped or any door limit is open) is easy to access on screen.

6. Alarm remedy also given on screen pages by pressed ALARM HELP key

7. Machine complete status displayed on screen like Manual/Auto mode, ready position, cycle running, cycle stopped etc..

8. HMI Screen is IP65 protected.

9. JOG Inching function also adjoined with Auto cycle.

10. Cycle stop function added in machine functionality.

11. PLC Input and output status also visible on screen.

12. In future any change in operation can be done by PLC control.

 

Please note above functions are not possible in Conventional control of m/c.

 

 

 

SPECIFICATIONS

 

Gleason No. 102 Hypoid Generator

 

CAPACITY                                                           English              Metric                    

Diametral pitch (Coarsest)    .    .    .      .                16                       1.6 Mod.

Diametral pitch (finest)    .     .     .     .    .               Limited only by smallest practical

                                                                                cutter point width

Cone distance .     .     .      .      .     .      .     .          0” to 2 5/16”   0 to 59mm

Work Head angle  .    .     .       .     .      .      .         − 12° to 90°

Extreme ratio  .    .     .     .      .      .     .       .        Any practical ratio

Minimum ratio for non-generated spi-

ral bevel gears  .      .     .     .       .       .                 2½ to 1

Minimum ratio for non-generated hy-

poid gears.     .       .        .       .        .     .      .       3½ to 1

Maximum gear pitch diameter (shafts at 90°)

 

 

Spiral Bevel

Hypoid

Spiral

Angle

20°

35°

50°

10-1 Ratio

4¼”   108mm

4⅝”    117mm

3¾”      95mm

3 ¾”     95mm

3½ - 1

4”        102mm

4½”    114mm

3⅝”      92mm

3 ¾”     95mm

2½ - 1

3⅞”     98mm

4¼”     108mm

3½”      89mm

3 ¾”     95mm

2-1

3¾”     95mm

4⅛”     105mm

3⅜”      86mm

3 ¾”     95mm

1½ - 1

3½”     89mm

3⅞”      98mm

3⅛”      79mm

3”         76mm

1-1

3”         76mm

3¼”      83mm

2⅝”      67mm

2¼”      57mm

 

Face width (maximum) .     .     .       .         .      .                   7/14”                           11mm

Number of teeth  .              .      .       .       .       .                     5-200, except prime

 

WORK SPINDLE

Diameter of taper bore, large end     .                                      1 17/32

Taper   .      .     .     .     .     .     .     .      .      .                           ½” / ft

Depth of taper   .     .     .     .    .     .     .       .                            3”

Diameter of hole through spindle    .    .                                    ¾”

 

CUTTER DIAMETER

              1.1”  , 1 ½”  , 2”  ,  2 ¾”   and 3 ½”

 

WORK HEAD SETTINGS

Maximum offset above center    .     .      .                               1 ⅛”                           29mm

Maximum offset below center    .     .      .                               1 ⅛”                           29mm

Maximum distance from machine cen-

     ter to nose of spindle      .      .     .      .      .                         5”                              127mm

Minimum distance from machine cen-

      ter to nose of spindle     .      .     .      .       .                        1 ¼”                           32mm

 

FEEDS AND SPEEDS

Cutter speeds   .     .      .        72 to 400 ft. / min.                    22  to 122 M/Min.

Feeds  (sec./tooth)   .       .       .      .      .         .                       1.28 to 48

  

ELECTRICAL EQUIPEMENT

Main motor    .     .    .     .    .    .    .     .    .       .                       ¾  H.P. 1800 R.P.M.

Hydraulic motor  .    .     .    .    .    .     .     .      .                       ⅓  H.P. 1800 R.P.M.

Coolant Motor  .      .     .    .    .    .      .     .      .                       ¼  H.P. 1800 R.P.M.

 

MISCELLANEOUS

Floor space  .    .    .     .     .     .      . 26 ½” x 39 ½”        67cm x 100 cm

Net weight  .    .    .     .     .     .      .      .   3,425 Lbs.                1,553 kg.

Shipping weight, boxed for export

      1 case 5’ 6’ x 3’ 3” x 5’ 10”   .     .     .    3,880 Lbs.

      1 case 167cm x 98 cm x 177cm  .     .                                   Ex1,760 kg

Description