Rebuilt Machine 2015.Excellent Condition Like New.Mechanically and Electrically Rebuilt with Siemens PLC
Our PLC version has got the following advantages :
1.Easy access for an operator on screen all data and cycle running status.
2. Easy to edit cutter life, number of teeth on touch screen.
3. Easy to access real time no. of teeth cut on the screen.
4. Easy to access on screen number of cycles finished for remaining cutter life.
5. Any alarm (like Hydraulic motor tripped, Coolant motor tripped, cutter motor tripped or any door limit is open) is easy to access on screen.
6. Alarm remedy also given on screen pages by pressed ALARM HELP key
7. Machine complete status displayed on screen like Manual/Auto mode, ready position, cycle running, cycle stopped etc..
8. HMI Screen is IP65 protected.
9. JOG Inching function also adjoined with Auto cycle.
10. Cycle stop function added in machine functionality.
11. PLC Input and output status also visible on screen.
12. In future any change in operation can be done by PLC control.
Please note above functions are not possible in Conventional control of m/c.
SPECIFICATIONS
Gleason No. 102 Hypoid Generator
CAPACITY English Metric
Diametral pitch (Coarsest) . . . . 16 1.6 Mod.
Diametral pitch (finest) . . . . . Limited only by smallest practical
cutter point width
Cone distance . . . . . . . . 0” to 2 5/16” 0 to 59mm
Work Head angle . . . . . . . − 12° to 90°
Extreme ratio . . . . . . . . Any practical ratio
Minimum ratio for non-generated spi-
ral bevel gears . . . . . . 2½ to 1
Minimum ratio for non-generated hy-
poid gears. . . . . . . . 3½ to 1
Maximum gear pitch diameter (shafts at 90°)
Spiral Bevel
Hypoid
Spiral
Angle
0°
20°
35°
50°
10-1 Ratio
4¼” 108mm
4⅝” 117mm
3¾” 95mm
3 ¾” 95mm
3½ - 1
4” 102mm
4½” 114mm
3⅝” 92mm
2½ - 1
3⅞” 98mm
3½” 89mm
2-1
4⅛” 105mm
3⅜” 86mm
1½ - 1
3⅛” 79mm
3” 76mm
1-1
3¼” 83mm
2⅝” 67mm
2¼” 57mm
Face width (maximum) . . . . . . 7/14” 11mm
Number of teeth . . . . . . 5-200, except prime
WORK SPINDLE
Diameter of taper bore, large end . 1 17/32”
Taper . . . . . . . . . . ½” / ft
Depth of taper . . . . . . . . 3”
Diameter of hole through spindle . . ¾”
CUTTER DIAMETER
1.1” , 1 ½” , 2” , 2 ¾” and 3 ½”
WORK HEAD SETTINGS
Maximum offset above center . . . 1 ⅛” 29mm
Maximum offset below center . . . 1 ⅛” 29mm
Maximum distance from machine cen-
ter to nose of spindle . . . . . 5” 127mm
Minimum distance from machine cen-
ter to nose of spindle . . . . . 1 ¼” 32mm
FEEDS AND SPEEDS
Cutter speeds . . . 72 to 400 ft. / min. 22 to 122 M/Min.
Feeds (sec./tooth) . . . . . . 1.28 to 48
ELECTRICAL EQUIPEMENT
Main motor . . . . . . . . . . ¾ H.P. 1800 R.P.M.
Hydraulic motor . . . . . . . . . ⅓ H.P. 1800 R.P.M.
Coolant Motor . . . . . . . . . ¼ H.P. 1800 R.P.M.
MISCELLANEOUS
Floor space . . . . . . . 26 ½” x 39 ½” 67cm x 100 cm
Net weight . . . . . . . . 3,425 Lbs. 1,553 kg.
Shipping weight, boxed for export
1 case 5’ 6’ x 3’ 3” x 5’ 10” . . . 3,880 Lbs.
1 case 167cm x 98 cm x 177cm . . Ex1,760 kg